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How to Evaluate a Shrink Wrapper: Film, Tunnel and Selection Criteria

How to Evaluate a Shrink Wrapper: Film, Tunnel and Selection Criteria

Shrink Wrapping in Modern Packaging

Shrink wrapping creates secure, visually appealing retail-ready bundles. Used shrink wrappers from manufacturers such as Ocme, ACMI, SMI, Atlanta, and Robopac can be assessed on documented condition and wear-part status.

Film Types and Compatibility

Film Type Thickness Temperature Application
PE (polyethylene) 30–80 µm 150–200°C Most common for beverages
PVC 15–30 µm 100–140°C Lighter products
POF (polyolefin) 15–25 µm 130–170°C Retail/food products

Tunnel Condition Assessment

  • Heating element uniformity — check for cold spots
  • Air circulation fan condition
  • Conveyor chain through tunnel — heat-exposed chains degrade faster
  • Insulation integrity — degraded insulation increases energy costs
  • Temperature control accuracy — verify PID controller response

Sealing System Evaluation

The sealing bar creates the film closure before the tunnel. Inspect bar straightness, PTFE coating condition, cutting wire tension, and temperature distribution along the bar length. Uneven sealing causes film rupture in the tunnel.

Format Flexibility

Evaluate the range of pack configurations the machine can handle: 2×3, 3×4, 4×6, etc. Check if the infeed grouping system can accommodate your container diameter range without expensive modifications.

Frequently asked questions

How long does a shrink tunnel last?

With proper maintenance, shrink tunnels last 10–20 years. Heating elements and conveyor chains are the main consumable components.

What is the biggest issue with used shrink wrappers?

Tunnel condition is the most common issue. Corroded tunnels, failed heating elements, and worn conveyor chains cause inconsistent pack quality.